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Starting a Lean (Operational Excellence) Journey

champion / sponsor lean operational excellence opex strategy strategic planning total productive maintenance world class manufacturing Sep 04, 2023

Ron Pereira addresses the common question of where to start a lean journey.  The starting point for a lean journey depends on the unique situation and goals.

Know Why

  • Understanding the "why" behind embarking on a lean journey is crucial.
  • Different motivations for starting lean may include recommendations, strategic initiatives, business goals, or customer requests.
  • People are more likely to contribute to lean efforts when they understand and agree on the reasons behind them.

Follow the Money

  • One key to a successful transformation is securing early wins, often referred to as "following the money."
  • Quick wins should be measurable and have a real impact.
  • It's important to involve financial experts to ensure that savings are tangible and not just theoretical.

Visualize the Future

  • A clear vision of where you want to go is essential for continuous improvement.
  • Suggests looking outside your organization, possibly by visiting advanced lean-thinking companies, to develop a vision.
  • Emphasizes the importance of understanding the "why" behind processes and practices, rather than simply copying tools and procedures.

Just Start!

  • Ron Pereira emphasizes the significance of taking the initial step in a lean journey.
  • He mentions the concept of not letting perfection get in the way of progress, encouraging a practical and realistic approach to lean implementation.

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